Anyone else ever notice that the exhaust manifold on a 94 2.2 Cavalier is significantly smaller than a 90 2.2 one? Porting the exhaust manifold is my last step, and I gotta choose which one to use. The hot rodder in me says to use the bigger one hands down, but I find it strange they shrunk the manifold when they added power (roller cam in 94).... ?
Tonight I finished porting my head (pics tomorrow), got the MPFI intake already ported, located a 95 2.2 motor, and got the fuel fitting situation figured out for the 95 2.2/MPFI swap into my 90 Cav.
Any thoughts on the manifolds?
JLP
01' 5 speed Z <--- 03'  15.2 @ 90 
79' Blue Monte <--- 03'  12.18 @ 110.86
 
I'm pretty sure the older 2.2 manifolds are smaller than the 2.0 OHV manifolds also. Why? I have no clue. I can only guess that it was made smaller for a different powerband.
 
 
 
Thanks for the reply James.
The 2.0 OHV motors used a pretty crappy style manifold. It was a straight tube connecting all the cylinders, and had one small outlet pipe leading to the downpipe.
In 90 with the addition of the 2.2, it got a new manifold more resembling a header. Much larger than the 2.0 style. It actually is a pretty decent piece, with nice smooth transitions inside of it.
The 94 manifold I have resembles the 90 exactly in appearance, other than being smaller. I went ahead and ported the bigger 90 one.. I figure my car is a light 5 speed setup anyways, so torque wont be *quite* as important. 
Interesting discovery though. Hmm, I currently have a 93, I'll check the manifold on that.
JLP
01' 5 speed Z <--- 03'  15.2 @ 90 
79' Blue Monte <--- 03'  12.18 @ 110.86
 
 
The cast 2.2 manifold used up to 93 is substantially larger than the 94-96 part.  I checked an old post of mine to see what I found when  I installed the 94-96 spec engine in my 93.  I'd written that the "runners" of the older manifold were about 1/4" larger and the "collector" was about 1/2" larger.  I think James may be right, that GM was trying to enhance torque with the smaller design.  I also wonder if the later manifold tended to aid emissions.  More iron in the manifold would tend to retain heat better at idle.  Anyway, I felt that the roller cam engine and larger exhaust manifold were a good combination when the engine was still NA.
-->Slow
 
i found that out also when i bought some parts off my friend with a 92 auto, i ported that one also before putting on my car. An amazing difference in size when compared to my 94's.if your still looking for a 2.2 let me know.
cavaliers been laid to rest
The saturn is being born
a new cavalier is in the mist