some questions..doin the 2.3 manifold swap now - Performance Forum

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some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 11:40 AM
I just have a few questions that aren't covered in the write up I am using to do the swap.

First once you take off the stock intake box, what do you do about the hole in the front right by the battery under the fuse box? Do you just cover it with a plug?

Second I was reading that you need two gasket kits for the manifold when you are using the adapter flange. Is this True?

Third, Do I need to get a gasket kit for the 2.3 L throttle body?

Thanx in advance.




Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 1:46 PM
you can plug it, its not going to do any harm though

as for gaskets, i made my own, just got some gasket material and cut it out.
i think the gasket material was called mr. gasket...

hope that helps.





Portage, MI
Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 1:51 PM
im doin mine this week, do what he said ^ buy the gasket material and make you own, thats what im doin



2007 GM Tuner Bash...HELL YEA
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Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 2:13 PM
this is how mine is set up


2.3L Manifold -----> 2.3L gasket ------> Phenolic Spacer (thanks Chris!) ------> another 2.3L gasket --------> Engine.


That's how I have it.

you have to cut the 2.3L gasket slightly to get it to fit. Same rule applies. just expand the hole downward and then the screws will slide through. I used a little gasket maker to hold it all together.

Good luck.



Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 3:51 PM
OK well I would rather just buy another 2.3 l gasket kit. But for the gasket on the 2.4L side does that mean I need one 2.3 L gasket and one 2.4 L gasket?

And what about the throttle body itself? Does that need a gasket?



Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 3:55 PM
the 2.4L gasket is like.. a plastic substance and won't fit is what I'm told. just use a 2.3's that's what I did.

and yes the TB needs a gasket also. 2.3L TB gasket



Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 3:56 PM
ok so two 2.3 L gaskets...the one on the 2.3 L side will fit fine except for the cutting of the bolt holes. Then a 2.3 gasket kit for the 2.4 side and cut it to fit the holes and the manifold adapter plate itself. Right?



Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 4:09 PM
each gasket will go 1 on both sides of the adapter plate.


meaning Gasket - Plate- Gasket.

so it should be

Manifold (gasket) plate (gasket) Engine.



Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 4:10 PM
alright sounds good thanx for the help once again guys...


ohh one more thing the plug for the hole under the fuse box..where can I get one? napa, canadian tire?



Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 6:19 PM
Don't need to plug the hole.

If you look, in there is actually the second half of your factory air box.
Unless you've removed it already.

If you were stock, and got an Induction Dynamic, or the RK CAI extension (aka Vibrant 2.2L intake), then you would shove the piping down there.

So the hole is fine, won't hurt anything.

-M


Remember....syringes go in the RED waste basket.
Re: some questions..doin the 2.3 manifold swap now
Sunday, October 30, 2005 11:26 PM
What i did was use a copper RTV silicone put it on the manifold and on the engine side of the adapter flange. But i would buy the gasket, since it comes with a manifold gasket and a TB gasket (they are about $6) just go to a parts store and tell them you want a gasket for any car that came with the HO motor (i told them i wanted one for a 1990 beretta GTZ)

That whole is fine, if you want you can run your intake down into there for a CAI.

Check out this guide to if you havent

http://www.quad4forums.com/forums/showthread.php?s=&threadid=3252





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Re: some questions..doin the 2.3 manifold swap now
Monday, October 31, 2005 8:54 AM
I already bought a 2.3 L manifold gasket and it never came with a tb gasket.



Re: some questions..doin the 2.3 manifold swap now
Monday, October 31, 2005 11:17 AM
thats odd, what brand was it. I bought mine at an autoparts store and it was $6-$8 and came with one. think it was fel-pro brand



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Re: some questions..doin the 2.3 manifold swap now
Monday, October 31, 2005 11:39 AM
bought mine from the dealership it was 18 bucks just for the gasket. Would Napa Auto parts have something like that?



Re: some questions..doin the 2.3 manifold swap now
Monday, October 31, 2005 11:59 AM
yea i would imagne. Although you dont need one if your old one is still good.



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Re: some questions..doin the 2.3 manifold swap now
Monday, October 31, 2005 4:39 PM
If you go to Advance Auto, you can get the TB gasket for like less than $2.

If not,its the Felpro like he said, comeswith both for like $8.

-M


Remember....syringes go in the RED waste basket.
Re: some questions..doin the 2.3 manifold swap now
Thursday, August 23, 2007 9:34 PM
Ik im two yrs off but this is some good @!#$ this should be a STICKY this helped me out alot Thanks guys now i can complete swap


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